Steam Jacketed Kettle

Sandwich pot is widely used in the processing of sweets, pharmaceuticals, dairy products, wine, cakes, candied fruits, beverages, canned foods, stewed foods and other foods.

PHYTOEXTRACTION EQUIPMENT

Product Features

Application:

Sandwich pot is widely used in the processing of sweets, pharmaceuticals, dairy products, wine, cakes, candied fruits, beverages, canned foods, stewed foods and other foods. It can also be used in large restaurants or canteens to make soup, cook vegetables, stew meat, and cook porridge. It is a good equipment for food processing to improve quality, shorten time, and improve labor conditions. It has fixed type, tilting type and stirring type. The sandwich pot has the characteristics of large heating area, high thermal efficiency, uniform heating, short liquid boiling time, easy control of heating temperature, beautiful appearance, easy installation, convenient operation, safety and reliability.

 

Equipment advantages

1.The sandwich boiler uses steam with a certain pressure as the heat source (electric heating can also be used; natural gas and liquefied gas). The sandwich boiler has the characteristics of large heating area, high thermal efficiency, uniform heating, short boiling time of liquid materials, and easy control of heating temperature.

2.The inner layer of the sandwich pot (inner pot) is made of acid and heat resistant austenitic stainless steel, equipped with a pressure gauge and a safety valve, which is beautiful in appearance, easy to install, easy to operate, safe and reliable.

3.The agitated sandwich pot has the characteristics of large heating area, high thermal efficiency, uniform heating, short liquid boiling time, easy control of heating temperature, beautiful appearance, easy installation, convenient operation, safety and reliability.

 

Jacketed kettle can use gas/electric/steam with certain pressure as the heat source.

The electric heating uses 220V/380V/415V(customized) power as the heat source. The jacket is equipped with electric heating rod, thermocouple and heat transfer oil, which can reach 200 Celsius degrees. It is controlled by an electric control box and has a built-in temperature control system.

The equipment has the advantages of large heating area, uniform heating, short boiling time and easy control of heating.

Wall scrapers

using whole piece of Teflon material, easy to clean and replace, less dead angle, reduce material sticking to the wall.

Electric heating rods

it is easy to disassemble with threaded connection, and the gasket is made of Teflon material, which can withstand 300 degrees without leakage.

Electric control box

1.Temperature controller
2.Split PT100 thermocouple
3.Schneider electrical components
4.Stainless steel 304 box.

 

Parameters

Capacity Diameter* height Style Pressure (Mpa) Speed

(rpm)

Motor power/

heating power(KW)

HD-50L 60*45cm Vertical/tilting/emulsifying 0.3 36 0.75kw/8kw
HD-100L 70*50cm Vertical/tilting/emulsifying 0.3 36 0.75kw/12kw
HD-200L 80*55cm Vertical/tilting/emulsifying 0.3 36 1.5kw/15kw
HD-300L 90*65cm Vertical/tilting/emulsifying 0.3 36 1.5kw/15kw
HD-400L 100*75cm Vertical/tilting/emulsifying 0.3 36 1.5kw/18kw
HD-500L 110*85cm Vertical/tilting/emulsifying 0.3 23 2.2kw/18kw
HD-600L 120*95cm Vertical/tilting/emulsifying 0.3 23 2.2kw/24kw
HD-1000L 140*115cm Vertical/tilting/emulsifying 0.3 23 3.7kw/30kw

Steam jacketed kettle is widely applied in food processing such as viscous syrup, jam, paste, medicine, dairy, alcohol, cake, sweetmeat, beverage, jam, paste, etc.

It can be used to boil soup, water, cook food, stew and porridge. It’s also the best choice for heating and mixing thick products. It is considered to be the ideal equipment in the area of improving quality, shortening the time and improving working conditions.  

It can be used in food processing lines, food factories, restaurants, canteens, can also be used in cosmetics and pharmaceutical industries.

Jacketed steaming kettle is normally made of food grade SUS304 or SUS316L.

Advantages: 

  1. Big heating area
  2. High thermal efficiency
  3. Uniform heating;
  4. Temperature controlled;
  5. Fast heating speed, short liquid material boiling time;
  6. Safe to use, convenient to operate, widely to use, and with beautiful shape.

certifications

PureyMech’s products are proudly certified by

Elementor Single Product #616
Elementor Single Product #616
Elementor Single Product #616
Elementor Single Product #616
Elementor Single Product #616

designed and manufactured according to

Elementor Single Product #616
Elementor Single Product #616

Frequently Asked Questions

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Sanitary grade of SUS304/SUS316L Stainless Steel Vendor: Shanghai Bao Steel Group Corporation or equivalent supplier.

In order to keep the raw materials organized and make sure proper material will be used, we insist asking the material vendor to provide original material test report. Also, we will do in-coming tests to ensure the material is qualified:

  • Metal spectrum analyzer
  • Thickness gauge
  • Roughness detector

All designing, manufacturing and inspection processes are performed according to GB150-1998. ISO9001 Quality Management System Standard will also be applied throughout the entire manufacture process.

Yes, with our certified workshop and excellent welding technics, we can provide you with high quality ASME or PED pressurized equipment.

As multiple tests and inspections are required, lead time of such equipment is longer than normal pressure equipment, it usually takes 18 to 20 weeks to finish.

Plasma welding machine imported from Germany will be used for tank longitude and girth welding and fillet welding to make sure the welding seam smooth and even.

Also, GTAW welding technology will be applied, inert gas concentration is 99.999%. Different welding wire ER316L or ER308 will be applied for different material of SS plate.

For particular circumstances, electric-arc welding will be applied. Welding material used for:

S304-S304: A102; S316L-S316L: A022; Different SS: A302.

Welding seam between jacket and vessel shall be NDT inspected according to JB4730-94 to ensure the impermeability and long service life.

For single tank, it takes around 3-5 weeks to deliver.

For integrated systems, it normally takes 18 to 20 weeks to deliver.

ASME/PED certified equipment will take 18 to 20 weeks

You are welcome to contact us for details if any needs.

Yes, customization order is acceptable.

You may send over the requirements, we will realize your design and provide you with the most cost-efficiency solutions.

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For single tank, it takes around 3-5 weeks to deliver.

For integrated systems, it normally takes 18 to 20 weeks to deliver.

ASME/PED certified equipment will take 18 to 20 weeks.

You are welcome to contact us for details if any needs.

Plastic wrap film should be applied around the entire equipment.

Electrical parts should be disassembled and packed in crates if possible, otherwise it should be fully protected from water or any kind of potential damage in shipping.

Tank will be put down and sitting on a CS frame support, steel wire will be used for fasten tank to support. Rubber should be applied to where steel wire is touching the equipment.

When fixing the equipment in container, multiple fixing belts and/or steel wires should be used to make sure no movement of equipment.

should be used to make sure no movement of equipment

Yes, we will.

Equipment will be thoroughly washed before packing. Water used for washing should not have chloridion content more than 25mg/L to avoid damage of stainless-steel surface. Water stains must be cleaned once washing is finished.

Normally we will ship the equipment by sea due to the weight of it.

Air shipping is also an option, but it will cost more.

It depends on your choice.

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Yes, we do. On-site installation service is available with charges.

Engineers and installation workers will be dispatched to your site to finish installation.

Service provided against charges, please contact us for more details.

Yes, we do.

Engineers will be dispatched to your site to conduct commissioning.

Training service is also available.

Service provided against charges, please contact us for more details.

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One year of warranty provided.

Replacement will be provided freely if the failure is NOT artificial.

Shipping cost of free replacement will be born by us.

Yes, we do.

Wi-fi connections are installed in your system's control box, our engineers is able to debug the system online.

You can also contact our sales representatives for online support as well.

Did we miss your question? Drop us a line and we will
get back within 24 hours.

Get to know us

About PureyMech

An manufacturer with profession and passion

PUREYMECH is a high-tech enterprise integrating design, manufacturing and installation of the biochemical, pharmaceutical and sanitary fluid equipment.

Innovative design strategies that achieve significant cost savings for our clients throughout the entire service life of the plant are key components in our portfolio.

 

Design Service

We offer the full range of design/build services needed to realize projects. We manage the coordination of the entire project using turnkey solution and help our clients measure the success against the complete solution.

Plasma Welding

All procedures took place in the workshops of PUREYMECH are in accordance with various industrial standards (ISO, DIN, IDF, SMS). PUREYMECH is equipped with complete inspection facilities, such as equipment of hydraulic test, X-ray flaw detection, chemical analysis and mechanical property test.

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